Seat Leon >> Assembly overview - input shaft
SEAT Leon Service and Repair Manual / 5-speed manual gearbox 0AH / Gears, shafts / Input shaft / Assembly overview - input shaft
Note
- When installing new sliding gears or a new input shaft, all details of the - Electronic parts catalogue ETKA and technical data must be observed.
- Install all bearings, synchromeshed gears and synchro-rings on input shaft with gear oil.
- Do not mix up synchromesh rings. If reused, always install with the original synchromeshed gear.
- - Securing ring
- Must be renewed if removed
- Determine thickness
- - Mobile sleeve with 5th gear
synchromesh
- Removing and installing
- Dismantling
- Assemble the mobile element / synchroniser body for 5th gear
- Installation position
- - Synchromesh ring of 5th
gear
- Check for wear
- - Synchromeshed gear for 5th gear
- - Needle roller bearing
- For 5th gear
- Replace along with the sleeve
- - Shift collar
- For 5th gear needle bearing
- Replace together with needle bearing
- Press off with bearing mounting with deep groove ball bearing
- Press on
- - Gearbox housing
- - Bearing mounting with grooved ball bearing
- Renew deep groove ball bearing only together with bearing mounting
- If bearing mounting is separated from gearbox housing, then mounting must always be renewed.
- Press out
- press on from
- - Input shaft
- - Needle roller bearing
- for 3rd gear
- - Synchromeshed gear for 3rd gear
- - Synchro ring 3rd gear
- Check for wear
- - Locking collar with synchro-hub of 3rd and 4th gear
- Press off with 3rd gear synchromeshed gear
- Dismantling
- Installation position of the locking collar/synchro-hub.
- Assembly
- Press on
- - Syncromesh ring for 4th gear
- Check for wear
- - Synchromeshed gear for 4th gear
- - Shift collar
- For 4th gear needle bearing
- Replace together with needle bearing
- Press out
- Press on
- - Needle roller bearing
- for 4th gear
- Replace along with the sleeve
- - Attack washer
- - Cylindrical roller bearing inner race
- Press out
- can also be removed
- Press on
- - Securing ring
- renew
- Determine thickness
- - Cylindrical roller bearing
- with circlip
- Pull out
- Press on
- Installation position: retaining ring in bearing faces input shaft.
- - Clutch housing or
- - Spring
- Installation position
- - 3rd and 4th gear locking collar
- - 3rd and 4th gear synchro-hub
- - Locking pieces (3 units)
- - Spring
- Installation position
- - Locking pieces (3 units)
- - Synchro-hub for 5th gear
- - Connection guide of 5th gear
- - Stop ring
- Prevents locking pieces from moving out
- Removing
- Installing
Input shaft
...Disassembly and assembly of the input shaft
Special tools and workshop equipment required Tightening plate - VW 401- Tightening plate - VW 402- Die - VW 407- Die - VW 412- Tube element - VW 415 A- Tube element - VW 422- ...See also:
Removing and installing door seal (outer)
Removing and installing door outer seal, 4-door model
Removing
Pull door seal -1- off door -2- together with the clips -3-.
fitting
Check clips -3- for damage and renew if necessary.
P ...