Note

• When installing new sliding gears or a new input shaft, all details of the - Electronic parts catalogue ETKA and technical data must be observed.
• Install all bearings, synchromeshed gears and synchro-rings on input shaft with gear oil.
• Do not mix up synchromesh rings. If reused, always install with the original synchromeshed gear.

1. - Securing ring
   • Must be renewed if removed
   • Determine thickness
2. - Mobile sleeve with 5th gear synchromesh
   • Removing and installing
   • Dismantling
   • Assemble the mobile element / synchroniser body for 5th gear
   • Installation position
3. - Synchromesh ring of 5th gear
   • Check for wear
4. - Synchromeshed gear for 5th gear
5. - Needle roller bearing
   • For 5th gear
   • Replace along with the sleeve
6. - Shift collar
   • For 5th gear needle bearing
   • Replace together with needle bearing
   • Press off with bearing mounting with deep groove ball bearing
   • Press on
7. - Gearbox housing
8. - Bearing mounting with grooved ball bearing
   • Renew deep groove ball bearing only together with bearing mounting
   • If bearing mounting is separated from gearbox housing, then mounting must always be renewed.
   • Press out
   • press on from
9. - Input shaft
10. - Needle roller bearing
    • for 3rd gear
11. - Synchromeshed gear for 3rd gear
12. - Synchro ring 3rd gear
    • Check for wear
13. - Locking collar with synchro-hub of 3rd and 4th gear
    • Press off with 3rd gear synchromeshed gear
    • Dismantling
    • Installation position of the locking collar/synchro-hub.
    • Assembly
    • Press on
14. - Syncromesh ring for 4th gear
    • Check for wear
15. - Synchromeshed gear for 4th gear
16. - Shift collar
    • For 4th gear needle bearing
    • Replace together with needle bearing
    • Press out
    • Press on
17. - Needle roller bearing
    • for 4th gear
    • Replace along with the sleeve
18. - Attack washer
19. - Cylindrical roller bearing inner race
    • Press out
    • can also be removed
    • Press on
20. - Securing ring
    • renew
    • Determine thickness
21. - Cylindrical roller bearing
    • with circlip
    • Pull out
    • Press on
    • Installation position: retaining ring in bearing faces input shaft.
22. - Clutch housing or
23. - Spring
    • Installation position
24. - 3rd and 4th gear locking collar
25. - 3rd and 4th gear synchro-hub
26. - Locking pieces (3 units)
27. - Spring
    • Installation position
28. - Locking pieces (3 units)
29. - Synchro-hub for 5th gear
30. - Connection guide of 5th gear
31. - Stop ring
    • Prevents locking pieces from moving out
    • Removing
    • Installing