Seat Leon >> Repair selector forks
Special tools and workshop equipment required
- Tightening plate - VW 402-
- Thrust pad - 3290/1-
- Assembly tool - 3301-
- Thrust pad - VW 431-
- Spacer sleeve - VW 472/2-
- Assembly mandrel - 10-206-
- Pressing-off lever - 80-200-
- Assembly Mandrill - 10-508-
- Support tool - 2070-
Identification of selector segments and selector fork for 5th gear with selector segments
Gap -a-.
- - 1st/2nd gear selection group = 10.0 mm
- - 3rd/4th gear selection group = 78.6 mm
- - 5th gear selector fork with selector segments = 79.5 mm
Prongs of 1st/2nd gear with gear selection
Dimension -a- = 78 mm
Remove the securing ring
- Clamp selector fork in vice with protective jaw covers -B-.
- Lever off lock washer -A- in -direction of arrow-.
Fit the securing ring
- Press the spring washer in the groove of the gear change with a handled socket spanner.
Note The segment must rotate freely after installing the lock washer.
- - Socket spanner with handle, size 10
- - Protection gags
Removing angular contact ball bearing
Note Do not bend selector forks when removing and installing the ball bearing.
Pressing inner race -A- of angular contact ball bearing into outer race
Inner race must engage in outer race.
Pulling angular contact ball bearing into selector fork (insert onto stop)
The groove on the pressure tool - 3290/1- facing towards the ball bearing
Assembly overview - selector unit
Note Lubricate bearing positions and sliding surfaces. For grease allocation, refer to - Electronic parts catalogue (ETKA) . - Shift collar For the gear selection shaft Press ...Removing and installing selector unit
Gearbox fitted to vehicle Removing Remove battery tray. Remove circlip -1- for gear selector cable -2- from gearbox selector lever -3-. Pull cable-end piece for gear selector cable fro ...See also:
Removing and installing rear body acceleration
sender - G343-
Special tools and workshop equipment required
Torque wrenches - V.A.G 1410-
Removing
Remove left side panel trim in luggage compartment.
Release electrical connector -1- and pull off.
...