Seat Leon >> Gearbox housing, clutch housing

Assembly overview - clutch housing

Controls, housing

  1. - Conical bolt
    • Tightening torque
  2. - Flanged shaft with pressure spring
    • Removing and installing
    • Assembly
  3. - Bolt
    • Must be renewed if removed
    • 5 Nm and turn 90º further
  4. - Clutch housing or
    • Repairing
  5. - Gearbox housing
    • Repairing
  6. - Clutch release lever
    • With guide sleeve and clutch release collar
    • Removing and installing
  7. - Bolt
    • Removing and installing

Assembly overview - gearbox housing and clutch housing

Controls, housing

  1. - Clutch housing or
    • If replaced, adjust the differential
  2. - Input shaft oil seal:
    • Must be renewed after fitting
  3. - Ball head studs
    • Removing and installing
  4. - Oil seal for right flange shaft
    • replace with gearbox installed
  5. - Oil filler plug
    • Tightening torque
  6. - Shim
    • for the differential gear
    • Determine thickness
  7. - Outer ring / conical roller bearing
    • for the differential gear
    • Pressing out of and into clutch housing
    • If replaced, adjust the differential
  8. - Bolt
    • Must be renewed if removed
    • 5 Nm and turn 90º further
  9. - Outer ring / conical roller bearing
    • for the differential gear
    • Pulling out of and pressing into clutch housing
    • If replaced, adjust the differential
  10. - Adjusting sleeve
    • 2 Units
  11. - Gearbox housing
    • If replaced, adjust the differential
  12. - Oil drain plug
    • Tightening torque
  13. - Oil seal for left flange shaft
    • Must be renewed after fitting
  14. - Shift collar
    • For the gear selection shaft
    • Press out
    • Press on
  15. - Sealing cap
    • Before tightening apply sealant to sealing surface
    • Equivalent - Electronic spare parts catalogue (ETKA)
  16. - Securing ring
    • Insert in groove of cylindrical roller bearing
  17. - Securing ring
    • Insert in groove of cylindrical roller bearing
  18. - Cylindrical roller bearing
    • For the input shaft
    • Pulling out and pressing
  19. - Cylindrical roller bearing
    • For output shaft
    • Pulling out and pressing
  20. - Sealing cap
    • In some gearboxes
    • Insert into hole in clutch housing.

Assembly overview - gearbox housing cover

Controls, housing

  1. - Gearbox housing
  2. - Gear wheel for 5th gear
    • Installation position
  3. - Securing ring
    • renew
    • Determine thickness
  4. - Seal
    • Renew if damaged.
  5. - Gearbox casing cover
    • If the gearbox housing cover is installed with the gearbox in the vehicle, check and top up oil
  6. - Bolt
    • Must be renewed if removed
    • 5 Nm and turn 90º further
  7. - Securing ring
    • renew
    • Determine thickness
  8. - Mobile sleeve with 5th gear synchromesh:
    • Dismantling and assembling
  9. - Synchromesh ring of 5th gear
  10. - Synchromeshed gear for 5th gear
  11. - Needle roller bearing
    • For 5th gear
  12. - 5th gear prong
    • Selector segment is permanently connected to selector fork.
    • Identification
  13. - Bearing shaft
    • For 5th gear selector fork.
    Repairing selector unit
    Special tools and workshop equipment required Centring chuck - 12-551- Mandrel - 2026- Thrust pad - T40008- Torque wrenches - V.A.G 1331- Sealant Equivalent - Electronic spare parts c ...

    Installing to engine and gearbox support
    Special tools and workshop equipment required Engine and gearbox support - VW 540- Adapter - T10235- Clamping frame - VW 313- Secure gearbox to engine and gearbox support - ...

    See also:

    Gearbox: removing and installing
    Specified torques for gearbox Item -A- dowel sleeves for centring ...