Seat Leon >> Removing and installing clutch position sender - G476-
Removing
- Push driver's seat as far back as possible.
- If fitted, remove footwell cover on driver side .
- Unplug electrical connector -arrow- at clutch position sender - G476- .
- Unclip clutch position sender - G476- -item 2- at clutch master cylinder -1- -arrow- and remove.
Installing
Carry out installation in the reverse sequence, noting the following:
- The latch -arrow- at the clutch position sender - G476- must be in good order.
- The clutch position sender - G476- must audibly engage.
- Adapt clutch position sender - G476- in Guided fault finding using - Vehicle diagnostic tester.
Repair the clutch release assembly
Special tools and workshop equipment required
- Torque wrenches - V.A.G 1331-
- Grease for clutch plate splines
- For grease allocation, refer to - Electronic parts catalogue (ETKA) .
Removing and installing clutch release lever -A- with release bearing and guide sleeve
- The gearbox must be removed.
- Remove bolts -arrows-.
- Pull clutch release lever with release bearing and guide sleeve off input shaft and ball stud.
Installation is carried out in the reverse order.
- Installing gearbox
Specified torques
- Guide sleeve to gearbox
Removing and installing guide sleeve for clutch release bearing
- Remove clutch release lever together with release bearing and guide sleeve.
- Remove the guide sleeve -3- from the clutch release collar -2- by pressing upwards.
- Rotate guide sleeve -3- about 90º in the direction of the arrow in relation to the clutch release collar -2- until the tabs of the guide sleeve are in the recesses -4- of the clutch release collar.
- Pull guide sleeve out of release bearing in this position.
Installation is carried out in the reverse order.
- Install clutch release lever with release bearing and guide sleeve
Removing and fitting the clutch release bearing
- Remove clutch release lever together with release bearing and guide sleeve.
- Press locking lugs -arrows- together on reverse side of clutch release lever and remove release bearing -A- from clutch release lever.
- To install, push release bearing -A- into clutch release lever until the retaining lugs -arrows- engage.
- Lubricate the contact point of the release lever with the ballhead pin with lubricant for the grooved clutch .
- Install clutch release lever with release bearing and guide sleeve.
Bleeding clutch mechanism
Special tools and workshop equipment required
Brake filling and bleeding equipment - VAS 5234-
Note
After carrying out work on the hydraulic clutch mechanism, the
system must be bled.
...
Clutch
Exploded view - clutch unit
- Flywheel
Removing and installing
check that the centring
pins are correctly seated
Contact surface for
clutch lining must be
free of grooves, oil ...
See also:
Removing and installing windscreen
washer fluid level sender
Installing and removing the fill indicators
of the washer fluid reservoir, vehicles
with additional left cooler
Special tools and workshop equipment required
Rear shelf - T20173-
Removing
...