Special tools and workshop equipment required

• Wedge - 3409-

• Thrust piece - T10145-

Note

• When carrying out repairs, install all parts supplied in repair kit.
• Use only methylated spirits for cleaning the brake.
• Apply thin coat of assembly paste G 052 150 A2 to brake cylinder, piston and sealing ring.

Removing:

Note Place a piece of wood in the cavity so that the piston does not get damaged.

• Force piston out of brake calliper housing using compressed air.

• Remove seal using wedge - 3409- .

Note When removing protect the cylinder from damage.

Installation:

• The piston and join ring surfaces can only be cleaned using alcohol and immediately dried.
• Before fitting the piston and seal ring, apply a thin coating of assembly paste.
• Introduce the join ring into the brake caliper housing.
• Place protective cap with outer sealing lip on piston.

• Using the removal wedge - 3409- , insert the inner sealing lip into the groove of cylinder.

Note During this operation, the piston has to be supported in front of the brake caliper housing.

• Insert the brake caliper piston using the press tool - T10145- .

Note The outer sealing lip of the protective cap will then locate in the groove on the piston.