Seat Leon >> Removing and installing clutch position sender - G476-

SEAT Leon Service and Repair Manual / 5-speed manual gearbox 0AH / Clutch / Clutch mechanism / Removing and installing clutch position sender - G476-

Removing

  • Push driver's seat as far back as possible.
  • If fitted, remove footwell cover on driver side .
  • Unplug electrical connector -arrow- at clutch position sender - G476- .

Clutch

  • Unclip clutch position sender - G476- -item 2- at clutch master cylinder -1- -arrow- and remove.

Installing

Carry out installation in the reverse sequence, noting the following:

  • The latch -arrow- at the clutch position sender - G476- must be in good order.
  • The clutch position sender - G476- must audibly engage.
  • Adapt clutch position sender - G476- in Guided fault finding using - Vehicle diagnostic tester.

Clutch

Repair the clutch release assembly

Special tools and workshop equipment required

  • Torque wrenches - V.A.G 1331-

Clutch

  • Grease for clutch plate splines
  • For grease allocation, refer to - Electronic parts catalogue (ETKA) .

Removing and installing clutch release lever -A- with release bearing and guide sleeve

  • The gearbox must be removed.
  • Remove bolts -arrows-.
  • Pull clutch release lever with release bearing and guide sleeve off input shaft and ball stud.

Clutch

Installation is carried out in the reverse order.

  • Installing gearbox

Specified torques

  • Guide sleeve to gearbox

Removing and installing guide sleeve for clutch release bearing

  • Remove clutch release lever together with release bearing and guide sleeve.
  • Remove the guide sleeve -3- from the clutch release collar -2- by pressing upwards.
  • Rotate guide sleeve -3- about 90Вє in the direction of the arrow in relation to the clutch release collar -2- until the tabs of the guide sleeve are in the recesses -4- of the clutch release collar.
  • Pull guide sleeve out of release bearing in this position.

Installation is carried out in the reverse order.

  • Install clutch release lever with release bearing and guide sleeve

Removing and fitting the clutch release bearing

  • Remove clutch release lever together with release bearing and guide sleeve.
  • Press locking lugs -arrows- together on reverse side of clutch release lever and remove release bearing -A- from clutch release lever.
  • To install, push release bearing -A- into clutch release lever until the retaining lugs -arrows- engage.
  • Lubricate the contact point of the release lever with the ballhead pin with lubricant for the grooved clutch .
  • Install clutch release lever with release bearing and guide sleeve.

Clutch

    Bleeding clutch mechanism
    Special tools and workshop equipment required Brake filling and bleeding equipment - VAS 5234- Note After carrying out work on the hydraulic clutch mechanism, the system must be bled. ...

    Clutch
    Exploded view - clutch unit - Flywheel Removing and installing check that the centring pins are correctly seated Contact surface for clutch lining must be free of grooves, oil ...

    See also:

    Assembly overview - speed sensor on front axle
    - Speed sensor Front right speed sensor - G45- / rear left speed sensor - G46- Before installing the speed sensor, apply lubricating paste all around - Electronic parts ca ...